Line-by-Line - only input lines
Line-by-Line | Line-by-Line - only input lines | Line-by-Line - only calculated lines | List of Key Performance Indicators (KPI)
Note that the Cement CO2 and Energy Protocol and the Protocol Spreadsheet have a specific line number index (see Column B in the Excel® file). These line numbers are used throughout all documents of the Protocol. They differ from the Excel® row numbers. In the Internet Manual, the index of line numbers consists of the word “line” and the line number with three digits. For some lines a small letter is added to the number, e.g. “line059c”.
Plant Sheet
General Plant Information
Table 136: Plant Sheet - General Plant Information
Line | Title | Comment | ||||||
---|---|---|---|---|---|---|---|---|
Plant |
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Company |
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Country |
|
|||||||
Continent |
|
|||||||
"Kyoto" Region (Annex 1 or non-Annex 1) |
|
|||||||
Kiln types |
|
|||||||
Nominal clinker capacity |
|
|||||||
Plant type |
|
|||||||
Shares owned by Company |
|
|||||||
Third party verification |
|
|||||||
Used Cement CO2 and Energy Protocol version |
|
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Short notes or user comment (max. 250 characters) |
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Inventory Boundaries: Coverage of Main Process Steps
Table 137: Plant Sheet - Inventory Boundaries: Coverage of Main Process Steps
Line | Title | Comment | ||||
---|---|---|---|---|---|---|
Raw material supply (quarrying, mining, crushing) |
||||||
Preparation of raw materials, fuels and additives |
|
|||||
Kiln operation (pyro-processing) |
|
|||||
Cement grinding, blending |
|
|||||
On-site (internal) transport |
|
|||||
Off-site transport with company-owned fleets |
|
|||||
On-site power generation |
|
|||||
Room heating and cooling |
|
|||||
(add other processes as appropriate) |
|
|||||
use of internal cement transfer for blending |
|
|||||
Select year to copy and apply inventory boundaries (7a - 7j) |
|
|||||
1.) Select calcination CO2 method (A1; A2; B1; B2) B1=Standard (no seperate calcination sheet needed). |
Used in lines: line034d |
Clinker and Cement Production
Table 138: Plant Sheet - Clinker and Cement Production
Line | Title | Comment | ||||
---|---|---|---|---|---|---|
Clinker production |
Used in lines: line011 , line021a , line021b , line035d , line036 , line060 , line060a , line060b , line073 , line063a , line063b , line093 , line098 |
|||||
Clinker bought from other companies and from cross-border transfer |
|
|||||
Clinker sold to other companies and from cross-border transfer |
|
|||||
Change in clinker stocks (+ = increase; - = reduction) |
Used in lines: line011 |
|||||
Internal clinker transfer (+ = clinker received; - = clinker sent) |
|
|||||
Clinker from internal transfer of processed cement (+ = cement received; - = cement sent) |
|
|||||
Gypsum |
Used in lines: line018 |
|||||
Limestone |
Used in lines: line018 |
|||||
Slag |
Used in lines: line018 |
|||||
Fly ash (for blending) |
Used in lines: line018 |
|||||
Puzzolana |
Used in lines: line018 |
|||||
Others (e.g., CKD added to cement mill) |
Used in lines: line018 |
|||||
MIC from internal transfer of processed cement (+ = cement received; - = cement sent) |
Used in lines: line018 |
|||||
Processed slag sold externally |
Used in lines: line019 |
|||||
Processed fly ash and other puzzolana sold externally |
Used in lines: line019 |
|||||
Total internal processed MIC transfer (+ = received; - = sent) |
Used in lines: line019 |
Dust Production (dry weight)
Table 139: Plant Sheet - Dust Production (dry weight)
Line | Title | Comment | ||||
---|---|---|---|---|---|---|
Bypass dust leaving kiln system |
Used in lines: line037 |
|||||
CKD leaving the kiln system |
Used in lines: line038a |
|||||
CKD calcination rate d (Plant specific value or default 0%= dry kilns, 100%= for other kiln types) |
Used in lines: line038a |
Power Balance
Table 140: Plant Sheet - Power Balance
Line | Title | Comment | ||
---|---|---|---|---|
Total power production from separate on-site power generation |
|
|||
Power delivered to cement plant |
|
|||
Power delivered externally |
Used in lines: line033ac |
|||
Total power production from waste heat recovery |
Used in lines: line033bc |
|||
Power delivered to cement plant |
|
|||
Power delivered externally |
Used in lines: line033bc |
|||
External power delivered to cement plant |
|
|||
Cement-related external power delivered to on-site power generation plant |
Used in lines: line033c |
|||
Cement-related external power delivered to waste heat recovery plant |
Used in lines: line033c |
|||
CO2 per power unit produced externally |
Used in lines: line049a |
|||
Power consumption up to and including clinker production |
|
Waste Heat Use
Table 141: Plant Sheet - Waste Heat Use
Line | Title | Comment | ||
---|---|---|---|---|
Waste heat supplied to external consumers |
|
|||
Waste heat used internally (incl. power generation) |
|
Calculation method in calcination sheet
Table 142: Plant Sheet - Calculation method in calcination sheet
Line | Title | Comment | ||
---|---|---|---|---|
Calculation method in calcination sheet |
Used in lines: line035a , line035b , line035c , line035d , line036 , line037 , line038a , line038b , line039 |
Data for Simple Output Method (A1)
Table 143: Plant Sheet - Data for Simple Output Method (A1)
Line | Title | Comment | ||
---|---|---|---|---|
Input CalcA1: Raw meal consumption (Line 525) |
Used in lines: line035d |
|||
Input CalcA1: Total CO2 from raw materials (Line 526) |
Used in lines: line039 |
Data for Detailed Output Method (A2)
Table 144: Plant Sheet - Data for Detailed Output Method (A2)
Line | Title | Comment | ||
---|---|---|---|---|
Input CalcA2: Raw meal consumption (Line 681) |
Used in lines: line035d |
|||
Input CalcA2: Total CO2 from raw materials (Line 682) |
Used in lines: line039 |
Data for Simple Input Method (B1)
Table 145: Plant Sheet - Data for Simple Input Method (B1)
Line | Title | Comment | ||
---|---|---|---|---|
Standard calcination emission factor [default 525 kg CO2/t clinker] |
Used in lines: line035a |
|||
Organic carbon content of raw meal (average), default value 0.2%, or set plant specific value |
Used in lines: line035b |
|||
Raw meal : clinker ratio, default value 1.55, or set plant specific value |
Used in lines: line035c |
Data for Detailed Input Method (B2)
Table 146: Plant Sheet - Data for Detailed Input Method (B2)
Line | Title | Comment | ||||
---|---|---|---|---|---|---|
Input CalcB2: Calcination emission factor corrected for CaO,MgO, Ca-Si, Mg-Si imports (Line 820) |
Used in lines: line035a |
|||||
Organic carbon content of raw meal (average), default value 0.2%, or set plant specific value |
Used in lines: line035b |
|||||
Raw meal : clinker ratio, default value 1.55, or set plant specific value |
Used in lines: line035c |
Indirect CO2 Emissions (Main Sources)
Table 147: Plant Sheet - Indirect CO2 Emissions (Main Sources)
Line | Title | Comment | ||||
---|---|---|---|---|---|---|
Emission factor for inbound clinker |
Used in lines: line049c |
Kiln Fuel Consumption in tonnes per year
Table 148: Plant Sheet - Kiln Fuel Consumption in tonnes per year
Line | Title | Comment |
---|---|---|
Conventional fossil fuels (excl. drying of raw materials and fuels) |
||
coal + anthracite |
Used in lines: line162 |
|
petrol coke |
Used in lines: line163 |
|
(ultra) heavy fuel |
Used in lines: line164 |
|
diesel oil |
Used in lines: line165 |
|
natural gas |
Used in lines: line166 |
|
shale |
Used in lines: line167 |
|
lignite |
Used in lines: line167a |
|
Alternative fossil and mixed fuels (excl. drying of raw materials and fuels) |
||
waste oil |
||
tyres |
||
RDF including plastics |
||
solvents |
||
impregnated saw dust |
||
mixed industrial waste |
||
other fossil based wastes and mixed fuels |
||
Biomass fuels (excl. drying of raw materials and fuels) |
||
dried sewage sludge |
Used in lines: line176 |
|
wood, non impregnated saw dust |
Used in lines: line177 |
|
paper, carton |
Used in lines: line178 |
|
animal meal |
Used in lines: line179 |
|
animal bone meal |
Used in lines: line180 |
|
animal fat |
Used in lines: line181 |
|
agricultural, organic, diaper waste, charcoal |
Used in lines: line182 |
|
other biomass |
Used in lines: line183 |
Drying of raw materials and fuels
Table 149: Plant Sheet - Drying of raw materials and fuels
Line | Title | Comment | ||
---|---|---|---|---|
Conventional fossil fuels |
||||
coal + anthracite + lignite |
Used in lines: line184a |
|||
petrol coke |
Used in lines: line184b |
|||
(ultra) heavy fuel |
Used in lines: line184c |
|||
diesel oil |
Used in lines: line184d |
|||
natural gas |
Used in lines: line184e |
|||
shale |
Used in lines: line184f |
|||
other fossil based wastes and mixed fuels |
|
|||
other biomass |
|
Fuel Lower Heating Values
Table 150: Plant Sheet - Fuel Lower Heating Values
Line | Title | Comment |
---|---|---|
coal + anthracite |
Used in lines: line162 |
|
petrol coke |
Used in lines: line163 |
|
(ultra) heavy fuel |
Used in lines: line164 |
|
diesel oil |
Used in lines: line165 |
|
natural gas |
Used in lines: line166 |
|
shale |
Used in lines: line167 |
|
lignite |
Used in lines: line167a |
|
waste oil |
||
tyres |
||
RDF including plastics |
||
solvents |
||
impregnated saw dust |
||
mixed industrial waste |
||
other fossil based wastes and mixed fuels |
||
sewage sludge |
Used in lines: line176 |
|
wood, non impregnated saw dust |
Used in lines: line177 |
|
paper, carton |
Used in lines: line178 |
|
animal meal |
Used in lines: line179 |
|
animal bone meal |
Used in lines: line180 |
|
animal fat |
Used in lines: line181 |
|
agricultural, organic, diaper waste, charcoal |
Used in lines: line182 |
|
other biomass |
Used in lines: line183 |
Drying of raw materials and fuels
Table 151: Plant Sheet - Drying of raw materials and fuels
Line | Title | Comment | ||
---|---|---|---|---|
Conventional fossil fuels |
||||
coal + anthracite + lignite |
Used in lines: line184a |
|||
petrol coke |
Used in lines: line184b |
|||
(ultra) heavy fuel |
Used in lines: line184c |
|||
diesel oil |
Used in lines: line184d |
|||
natural gas |
Used in lines: line184e |
|||
shale |
Used in lines: line184f |
|||
other fossil based wastes and mixed fuels |
|
|||
other biomass |
|
CO2 emission factors of Kiln Fuels (per lower heating value)
Table 152: Plant Sheet - CO2 emission factors of Kiln Fuels (per lower heating value)
Line | Title | Comment | ||
---|---|---|---|---|
coal + anthracite |
Used in lines: line212 , line234a , line333a , line334a |
|||
petrol coke |
Used in lines: line213 , line234b , line333b , line334i |
|||
(ultra) heavy fuel |
Used in lines: line214 , line234c , line333c , line334b |
|||
diesel oil |
Used in lines: line215 , line234d , line331a , line332a , line333d , line334c |
|||
natural gas |
Used in lines: line216 , line234e , line332b , line333e , line334d |
|||
shale |
|
|||
lignite |
Used in lines: line217a |
|||
gasoline |
Used in lines: line331b |
|||
other fossil fuels (Equipment and On-Site Vehicles) |
Used in lines: line331ba |
|||
other fossil fuels (Room Heating and Cooling) |
Used in lines: line332c |
|||
other fossil fuels (On-Site Power Generation) |
Used in lines: line334j |
|||
waste oil |
|
|||
tyres |
|
|||
RDF including plastics |
|
|||
solvents |
|
|||
impregnated saw dust |
|
|||
mixed industrial waste |
|
|||
bio and mixed diesel |
||||
other fossil based wastes and mixed fuels |
Used in lines: line224 , line233a , line235a , line236a , line333h , line333j , line334g , line334e |
|||
biomass in waste oil |
||||
biomass in tyres |
|
|||
biomass in RDF including plastics |
||||
biomass in solvents |
||||
biomass in impregnated saw dust |
||||
biomass in mixed industrial waste |
||||
biomass in bio and mixed diesel |
Used in lines: line096b , line096d , line331a , line331d |
|||
biomass in other fossil based wastes and mixed fuels |
Used in lines: line174 , line183a , line184h , line184j , line233a , line236a , line333h , line333j , line334g , line334e |
|||
sewage sludge |
Used in lines: line226 |
|||
wood, non impregnated saw dust |
Used in lines: line227 |
|||
paper, carton |
Used in lines: line228 |
|||
animal meal |
Used in lines: line229 |
|||
animal bone meal |
Used in lines: line230 |
|||
animal fat |
Used in lines: line231 |
|||
agricultural, organic, diaper waste, charcoal |
Used in lines: line232 |
|||
other biomass |
Used in lines: line233 , line236a , line333j , line334e |
Non-Kiln Fuel Consumption in tonnes per year
Table 153: Plant Sheet - Non-Kiln Fuel Consumption in tonnes per year
Line | Title | Comment | ||
---|---|---|---|---|
Equipment and On-Site Vehicles fossil fuels |
||||
diesel oil |
Used in lines: line321a |
|||
gasoline |
Used in lines: line321b |
|||
other fossil fuels |
Used in lines: line321ba |
|||
bio and mixed diesel |
Used in lines: line321d |
|||
diesel oil |
Used in lines: line322a |
|||
natural gas |
Used in lines: line322b |
|||
other fossil fuels |
Used in lines: line322c |
|||
coal + anthracite+ lignite |
Used in lines: line323a |
|||
petrol coke |
Used in lines: line323b |
|||
(ultra) heavy fuel |
Used in lines: line323c |
|||
diesel oil |
Used in lines: line323d |
|||
natural gas |
Used in lines: line323e |
|||
shale |
Used in lines: line323f |
|||
other fossil based wastes and mixed fuels |
Used in lines: line323h |
|||
other biomass |
Used in lines: line323j |
|||
coal + anthracite + lignite |
Used in lines: line324a |
|||
(ultra) heavy fuel |
Used in lines: line324b |
|||
diesel oil |
Used in lines: line324c |
|||
natural gas |
Used in lines: line324d |
|||
petrol coke |
Used in lines: line324i |
|||
other fossil fuels |
Used in lines: line324j |
|||
Alternative fossil and mixed fuels |
||||
other fossil based wastes and mixed fuels |
Used in lines: line324g |
|||
other biomass |
Used in lines: line324e |
Non-Kiln Fuel Lower Heating Values
Table 154: Plant Sheet - Non-Kiln Fuel Lower Heating Values
Line | Title | Comment | ||
---|---|---|---|---|
diesel oil |
Used in lines: line321a |
|||
gasoline |
Used in lines: line321b |
|||
other fossil fuels |
Used in lines: line321ba |
|||
bio and mixed diesel |
Used in lines: line321d |
|||
diesel oil |
Used in lines: line322a |
|||
natural gas |
Used in lines: line322b |
|||
other fossil fuels |
Used in lines: line322c |
|||
coal + anthracite + lignite |
Used in lines: line323a |
|||
petrol coke |
Used in lines: line323b |
|||
(ultra) heavy fuel |
Used in lines: line323c |
|||
diesel oil |
Used in lines: line323d |
|||
natural gas |
Used in lines: line323e |
|||
shale |
Used in lines: line323f |
|||
Alternative fossil and mixed fuels |
||||
other fossil based wastes and mixed fuels |
Used in lines: line323h |
|||
Alternative biomass fuels |
||||
other biomass |
Used in lines: line323j |
|||
coal + anthracite + lignite |
Used in lines: line324a |
|||
(ultra) heavy fuel |
Used in lines: line324b |
|||
diesel oil |
Used in lines: line324c |
|||
natural gas |
Used in lines: line324d |
|||
petrol coke |
Used in lines: line324i |
|||
other fossil fuels |
Used in lines: line324j |
|||
other fossil based wastes and mixed fuels |
Used in lines: line324g |
|||
other biomass |
Used in lines: line324e |
Calcination Sheet A1
Raw meal
Table 155: Calcination Sheet A1 - Raw meal
Line | Title | Comment |
---|---|---|
Kiln feed (dry weight) |
||
Dust return correction of kiln feed |
||
Raw meal (RM) loss on ignition (LOIRM) |
CKD leaving the kiln system
Table 156: Calcination Sheet A1 - CKD leaving the kiln system
Line | Title | Comment |
---|---|---|
CKD leaving the kiln system (dry weight) |
||
CKD loss on ignition (LOICKD) |
Calcination Sheet A2
General Plant Information
Table 157: Calcination Sheet A2 - General Plant Information
Line | Title | Comment |
---|---|---|
Plant |
||
Company |
||
Country |
Raw meal
Table 158: Calcination Sheet A2 - Raw meal
Line | Title | Comment | ||
---|---|---|---|---|
Kiln feed |
||||
Dust return correction of kiln feed |
||||
Raw meal CO2 content (fCO2RM) |
|
Additional raw material # 1 (not part of kiln feed)
Table 159: Calcination Sheet A2 - Additional raw material # 1 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 2 (not part of kiln feed)
Table 160: Calcination Sheet A2 - Additional raw material # 2 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 3 (not part of kiln feed)
Table 161: Calcination Sheet A2 - Additional raw material # 3 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 4 (not part of kiln feed)
Table 162: Calcination Sheet A2 - Additional raw material # 4 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 5 (not part of kiln feed)
Table 163: Calcination Sheet A2 - Additional raw material # 5 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 6 (not part of kiln feed)
Table 164: Calcination Sheet A2 - Additional raw material # 6 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 7 (not part of kiln feed)
Table 165: Calcination Sheet A2 - Additional raw material # 7 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 8 (not part of kiln feed)
Table 166: Calcination Sheet A2 - Additional raw material # 8 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 9 (not part of kiln feed)
Table 167: Calcination Sheet A2 - Additional raw material # 9 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
Additional raw material # 10 (not part of kiln feed)
Table 168: Calcination Sheet A2 - Additional raw material # 10 (not part of kiln feed)
Line | Title | Comment | ||
---|---|---|---|---|
Additional raw material (ARM) |
||||
ARM CO2 content |
|
bypass dust correction for uncalcined fraction
Table 169: Calcination Sheet A2 - bypass dust correction for uncalcined fraction
Line | Title | Comment | ||
---|---|---|---|---|
Bypass dust leaving the kiln system |
||||
Bypass dust CO2 content |
|
CKD leaving the kiln system
Table 170: Calcination Sheet A2 - CKD leaving the kiln system
Line | Title | Comment | ||
---|---|---|---|---|
CKD leaving the kiln system |
||||
CKD CO2 content (fCO2CKD) |
|
Calcination Sheet B2
General Plant Information
Table 171: Calcination Sheet B2 - General Plant Information
Line | Title | Comment |
---|---|---|
Plant |
||
Company |
||
Country |
Clinker # 1
Table 172: Calcination Sheet B2 - Clinker # 1
Line | Title | Comment |
---|---|---|
Clinker produced |
||
CaO content (incl. free lime) |
||
MgO content |
Clinker # 2
Table 173: Calcination Sheet B2 - Clinker # 2
Line | Title | Comment |
---|---|---|
Clinker produced |
||
CaO content (incl. free lime) |
||
MgO content |
Raw material # 1
Table 174: Calcination Sheet B2 - Raw material # 1
Line | Title | Comment | ||
---|---|---|---|---|
non-carbonate source in raw material consumed |
||||
CaO content |
|
|||
MgO content |
|
Raw material # 2
Table 175: Calcination Sheet B2 - Raw material # 2
Line | Title | Comment |
---|---|---|
non-carbonate source in raw material consumed |
||
CaO content |
||
MgO content |
Raw material # 1
Table 176: Calcination Sheet B2 - Raw material # 1
Line | Title | Comment |
---|---|---|
Ca/Mg-silicate source Raw material consumed |
||
Ca content of Ca-Silicate raw materials |
||
Mg content of Mg-Silicate raw materials |
Raw material # 2
Table 177: Calcination Sheet B2 - Raw material # 2
Line | Title | Comment |
---|---|---|
Ca/Mg-silicate source Raw material consumed |
||
Ca content of Ca-Silicate raw materials |
||
Mg content of Mg-Silicate raw materials |